Get Your Design to Stand Out – Literally!

By adding three dimensions to any design can improve its appeal drastically. The entire design can be created with puff stitching or have elements of your design in 3d puff embroidery. We appreciate consumers are looking for high quality, 3D techniques to give dimension to customized embroidery designs and we deliver! From large organizations to small businesses. 3D embroidery is a superb way to tailor-make your clothing and ensure that your brand name and logo is represented exquisitely. The options are limitless! You can even use 3d puff embroidery over screen printing for a super enjoyable mixed media look!

One of the essential benefits of applying 3D embroidery is the persistence of this method. Making sure all of the wash care instructions are followed well, then there should not be any reason why the embroidery will not last as long as the garment itself.


3D puff embroidery uses an underlying foam material, which raises the design up permitting the three-dimensional feel and presentation. By using foam embroidery with a variety of colors and widths, it allows us to sew with an array of stitch colors and materials. We also double the 3D thread count to make secure that the 3D foam embroidery will not be uncovered under the puff stitching. There are many variations of different garment types - 3d embroidery hats, bags, and more for an amazing high-quality embroidery look that would definitely stand out!

Custom-make Your Hats with 3D Embroidery for a Unique Touch

One of the most common questions we get when discussing Three-dimensional embroidery is how it is done. Simply put, Puff 3D cap embroidery uses a foam base to achieve a three-dimensional effect. a fragment of foam is added to the front section of the hat prior to sewing. The design is then sewn above top allowing the puff to be cinched by stitching in the areas that have been requested. Once the sewing process has been achieved, the additional 3D puff is removed to create a perfect finish on the hat and the design remains. The hat then goes through a particular process. This process allows the puff to become further raised. Our team at Simply Prints then does the final touches which include removing undesired puff and trimming any excess threads. Now your three-dimensional puff hat is complete!

STEP 1: Apply 3D Foam to Hat

STEP 2: Sew the Design

STEP 3: Viola!

3D Raised Embroidery on Hats

Structured, Unstructured, New Era or Flex fit. We’ve got you covered.

Puff Embroidery Design Limitations

Large round or block-shaped lettering works very well with 3D puff stitching. When creating artwork for 3d puff embroidery, choose rounded corners if possible. This allows the stitching needle to perforate your custom design corners and completely cover the foam embroidery, which gives your design pizzazz. Broken Arrow screen printing and embroidery uses the industry's newest embroidering methods along with expertly trained staff for high-quality embroidery. We are constantly seeking additional groundbreaking ways to meet our customer's needs. Custom embroidery application techniques are a great way to start. Not sure what to choose? Don't worry! Our team of highly-trained customer service reps and embroidery artists will work with your logo or create a custom design that will look amazing with 3d puff embroidery, and can help you with choosing the best garment to work with your design for 3d embroidery hats, jackets, shirts, bags and more! If you want high-quality 3D embroidery, Theprintandembroidery.co.uk can help!